High Capacity and Compact:
The EXCT mineral sizer features high processing capacity and a compact design, enabled by its unique crushing mechanism and modular construction, allowing for efficient material handling in space-constrained installations.  

Processing Hard Material:
The proprietary tooth alloy formulation enables reliable processing of materials ranging from soft coal (30 MPa) to hard brittle rock (200 MPa), ensuring durability and performance across diverse feed conditions.  

Accurately Control Product Size and Minimum Fines:
It provides precise control over product particle size while significantly minimizing the generation of fines and dust, offering superior sizing accuracy compared to conventional crushing equipment.  

Strongly adaptive design to handle complex materials:
The sizer is capable of effectively processing wet and sticky materials, dry and hard rocks, or a combination of both, thanks to its self-cleaning rotor design and optimized chamber configuration.  

Overload Protection:
Equipped with comprehensive overload protection at both mechanical and software levels, the system automatically detects and discharges uncrushable objects to prevent equipment damage.  

Automated Operation:
Integrated with a PLC-based control system, the EXCT sizer supports remote automated operation and real-time monitoring, ensuring consistent, optimal performance and seamless integration into modern processing plants.

 

Choosing the Right Crushing Technology For Your Project

Features	Mineral Sizer	Jaw Crusher	Gyratory Crusher	Roll Crusher	Impact Crusher	Cone Crusher
Core Advantage: Anti-blocking & Wet/Sticky Material Handling	★★★★★ Large-clearance interlaced toothed rolls handle wet, sticky, and clay ores without blockages, ensuring continuous, stable operation.	★☆☆☆☆Narrow crushing chamber easily traps wet/sticky material, causing frequent blockages and requiring constant cleaning.	★☆☆☆☆ Deep crushing chamber is prone to hanging up and accumulating wet/sticky material, leading to severe blockages.	★★☆☆☆Smooth rolls tend to stick and cake with wet material, and gaps can easily become jammed by clay balls.	★★☆☆☆ Wet material easily clogs the gaps between impact plates and hammers, resulting in a sharp drop in production.	★☆☆☆☆ Dead zones in the cone chamber cause sticky material to hang up and build up, leading to frequent chamber blockages.
Crushing Principle	Combined shearing, tensile, and compressive forces for selective crushing.	Pure compression crushing.	Pure compression crushing.	Pure compression crushing.	Impact + counterattack crushing.	Layered compression crushing.
Finished Product Size	Uniform particle shape, low flakiness index, and minimal over-crushing.	High flakiness index, moderate over-crushing.	Average particle shape with localized over-crushing.	Regular particle shape with slightly more fines.	High flakiness index, significant fines generation.	Good particle shape with slightly more fines.
Moisture Content	Suitable for high-moisture (>15%), clayey, and sticky materials.	Only suitable for dry, clean ores.	Only suitable for dry ores.	Only suitable for low-moisture materials.	Only suitable for dry materials.	Only suitable for dry, hard ores.
Equipment Failure Rate	Low Maintenance & Downtime	High. Frequent blockages and material jams.	High. Frequent Blockages & Shutdowns.	Medium. Sticky material can jam the roll surfaces.	Medium. Clogging Causes Production Losses.	High. Frequent chamber blockages and material build-up issues.
Large Feed Handling Capacity	Strong. Large feed opening + excellent material gripping by toothed rolls.	Strong.	Very strong.	Weak. Limited feed opening size.	Medium.	Medium.
Typical Applications	For Wet, Sticky & Clayey Materials: Coal, Gangue, Limestone, Shale & C&D Waste	Primary crushing of hard, dry ores.	Primary crushing of dry ores in large-scale mines.	Fine crushing of dry, brittle materials.	Shaping and secondary/tertiary crushing of dry aggregates.	Secondary/tertiary crushing of hard, dry ores.