Conveyor idler is an important component of belt conveyor, belt conveyor is wearing parts, is also used in replacement of spare parts, most good conveyor idler directly affects the efficiency of belt conveyor, conveyor idler wear resistance, flexibility will have great effects on belt conveyor, we produce conveyor idler with flexible rotation, wear resistance, corrosion resistance, etc. IN the course of use and in the process of storage, the reference is also required to be well maintained, in order to ensure that the reference of our reference is of good service.
The industry is an important link in China's industrial production, it ensures the normal operation of industrial activities, and saves human resources and time resources. Therefore, the coupler supports and many conveyor belts have a good prospect.
With the rapid development of modern science and technology, various enterprises are changing with each passing day. The production of domestic Aida profession is moving in the direction of large size, automation, high precision and specialization. We need to keep pace with The Times and speed up the technology in the new Domestic Aida market. Our country enterprise need vision, according to the situation now constantly develop domestic enterprise's survival space is more and more small, we need to constantly increase the conveyor idler skills of study, USES the standard design, manufacture technology, learning technology and management experience to improve their core competitiveness, improve the competitive ability. In the conveying industry, the conveyer is used to support the conveying belt and the materials in it, ensuring the conveyer's stable operation. The following is the classification and its function:
The buffer is mounted below the conveyor section to reduce the impact of the conveyor and lengthen its service life.
It is used for Carrying loose material;
Return Aida: Used in lower supported conveyor belts, there are parallel, V type, and inverse V type;
Spiral no idler: Used for the adhesive material on the conveyor belt to keep the conveyor surface clean.
The reference frame is made of groove type carriage, groove type carriage, flat roller carriage, and upper and lower flat roller carriage, which is applicable to different materials and occasions. Tianyu advises that attention should be paid to the width of the coupe to prevent the tapes from deviating. This will not cause leakage, equipment abnormal wear and damage, reduce productivity, and will affect the normal work of the whole set of equipment such trouble.
It is a small part, but because it occupies a large proportion in the conveying machinery, we have to pay attention to it. We can maintain the reference in the following ways to increase its service life:
1. The normal conveyor idler service life is over 20000h, and no maintenance is generally required. However, according to the use of the site and the size of the load, the corresponding maintenance date should be established, timely cleaning oil maintenance, timely cleaning floating coal, etc. Any unusual sound and no turning shall be changed in time.
When changing the bearing, make the bearing cage open outwards, after loading the bearing, the bearing shall be kept in proper width and shall not be pressed to death.
3. Labyrinth seals shall be in the original fittings, which shall be loaded separately and shall not be set together when assembled.
4. The tube body shall be sternly prevented from being struck by heavy objects in use.
5. In order to ensure the sealing and performance of the reference, it is prohibited to remove the reference at will.
Steel enlighten idler Is easy to rust, resistant to corrosion by acid, alkali, salt and other chemical substances, and its normal service life is only 1-2 years, with high abrasion efficiency, thus shortening the service life of the belt. The steel, steel, made by steel, is of great value for recycling, and it is often stolen.
The porcelains have the advantages of rust, smooth surface, and abrasion rate of 0.1%, thus prolonging the service life of the belt, the porcelains have no value to be recovered, and the phenomenon of porcelains being stolen has been reduced.
The ends of the ceramic Aida ler are equipped with plastic labyrinth seals, and the oil will not leak, making the rolling shaft run in a state of full sealing for a long time. The ceramic surface forms an oxygenated film that does not bond with any substance and does not react with any substance. The acid, alkali and salt have no corrosive effect on ceramics. The use of double-section ceramics can relieve the heavy pressure point of the conveyor, lengthen the reference, and reduce the wear of the conveyor, and prolong the service life of the conveyor. It can reduce the comprehensive cost of belt conveyor and reduce the maintenance time. On the slope belt, the feeding force is large, the resistance is small, the effect is better. Therefore, we have drawn the following advantages: 1.2. Strong hardness;3. Full seal;4. Long service life;5. High economic benefits.
In the course of use, the length of time will cause local temperature to be too high. The high temperature is mainly caused by bearing friction. The ends with high temperature are as follows: The bearing ring rotates on the shaft or inside the shell; The lubricating oil quality does not meet the requirement or deteriorates, and the lubricating oil viscosity is too high; Heavy load; CEAM bearing maintenance frame or bone body fracture, etc.
Although only a small amount of lubricant is needed for bearing lubrication, poor lubrication of the bearing and processing of mechanical equipment, but after running for a long time, due to the deterioration and leakage of grease, thus making the bearing ineffective. Tapered roller bearings are usually separable. the tapered inner ring consisting of the roller and the inner ring of the hanger assembly may be separated from the tapered outer ring.