Dry mix mortar production line consists of bucket elevator, premixed warehouse, small silo, mixer, finished product warehouse, packaging machine, dust collector, electric control cabinet and gas phase balance system. It adopts double shaft paddle high efficiency mixer, does not destroy the original state of the material, so that ensure the insulation coefficient of the mortar will not be reduced by the shape of the insulation raw materials, and make sure the insulation effect of the product.
Dry mix mortar production line reserve tanks are mainly used for storing material. Normally, its capacity is 60 cubic meters, It is used to store materials such as cement, fly ash and sand, etc. According to clients requirement, conveying the cement, fly ash and sand into batching scale, and then the matching material will be conveyed to the bucket elevator machine by the batching weighing warehouse. cellulose, rubber powder and other small proportion of precious master batch can be measured by electronic scales input admixture hopper, the material will be sent to the mix warehouse and waiting for mixing through the bucket lift, and then the material will be unloaded into the two-axis weightless mixer for mixing, the mixed material from the pneumatic door into the finished warehouse , and then by the valve mouth Packaging machine packaging can complete the operation, compared with the simple production line is another advanced step. Dry mix mortar mainly consists of cement, dry sand, fly ash, thickened powder and the other materials, while it has to add some cellulose for special dry mix mortar, and these materials stay in storage tank for using production. The wet sand should be sent to the sieving machine through the conveyor for screening, and then through the transmission belt sent to the drying line of the three-way dryer for drying process. The large capacity dry mix mortar equipment normally has 4-6 material tanks, two big tanks is used for storing bulk cement and fly ash, and the other small tanks are used for light calcium, heavy calcium, sand, small materials. Bulk cement and fly ash do not require bucket elevator, they are rely on pumping vehicles to enter the tanks. Bulk fly ash tank is generally cylindrical bracket structure, its upper part has dust removal equipment, to prevent dust leakage, the bottom is equipped with broken arch device, to prevent powder agglomeration, so that powder discharge smoothly, and equipped with material level sensing equipment that can grasp the use of materials in the warehouse at any time. Its main function is that the dried and screened sand and cement, fly ash admixture and other materials are mixed into building masonry mortar, smear mortar and floor mortar in a certain proportion, which is supplied by packaging or bulk supply engineering construction. The scale of dry mix mortar production line is according to factory production capacity, annual output in tons, more than 10 to 600,000 tons, according to the data from EXCT machinery(Dry mix mortar production line professional manufacturing enterprises).
Dry mix mortar production line is mainly based on its own mechanical agitator, airflow and jet of the liquid to be mixed, , in order to stir the material to be mixed, so that it can be evenly mixed. However, it will cause part of the liquid flow in the process of agitation, and the flowing liquid will push the surrounding liquid, it will form a circulating fluid flow in the container, and the resulting diffusion between the liquid we call it the main convection diffusion.