The installation process of corrugated sidewall belt conveyor is as follows: base retest, handover and acceptance check of equipment components and transportation in place, installation and positioning of head and tail frame, concave and convex arc frame and intermediate frame, welding belt hoisting and laying belt bracket, installation and acceptance of power supply, adjustment of belt deviation belt conveyor, accessory installation and bolt fastening belt conveyor or operation acceptance.
There are two key points of installation and control of large inclination belt conveyor: 1, Head and tail frame, concave and convex arc frame installation and positioning (three elements: level, elevation, center line),
Welding, for the installation process of driving drum, tail drum, concave and convex arc frame
The level, elevation and center line of the drum should be strictly controlled and recorded in detail.
2. Hoisting of annular belt with large dip Angle corrugated edge.The following is the corrugated sidewall belt conveyor installation flow
Describe each item in detail.
Basic retest is the first step and the key step to install belt conveyor. Basic retest should be strictly accepted in accordance with the General Code for Installation of Mechanical Equipment, and the measured level, elevation and center line should be measured.
2. The equipment components are counted and transported in place, and the belt mechanism parts are generally messy, including the head frame, tail frame, concave and convex arc frame, and the rest, such as the middle frame, groove roller frame, roller, and sealing cover, are numerous and messy, and need to be carefully counted.All components should be transported in place after checking clearly. 3. Installation, positioning and welding of head and tail frame, concave and convex arc frame and intermediate frame.First of all, the installation should be through looking for the civil center line, determine the location point, and then make a line frame in the machine head, using the line pendant, through the convex arc and concave line frame at the upper and lower contacts as an auxiliary, with a steel line to do belt positioning center line.Adjust during installation
Head frame, tail frame, concave-convex arc frame must be based on the positioning center line, the deviation is allowed within the specification.
4. The belt hoisting and laying of the large Angle belt is a whole annular belt without joints. In view of the particularity of the belt, the weight of the belt should be clear when installing.In order to prevent damage to the belt, the use of seamless steel pipe auxiliary lifting, lifting, steel wire rope hanging steel pipe at both ends.In addition, before lifting the belt, the head frame, tail frame and concave and convex arc frame should be welded first, and the rollers and rollers of the above frame should be completely disassembled. After the belt is hoisted in place, the belt should be put into the roller, and then the bolt fasteners should be tightened, and the belt laying is completed.
5. After laying the belt, install the groove roller, aligning roller and vertical roller, connect the power supply to the belt and adjust the belt deviation.
6. After installation of belt conveyor accessories and adjustment of bolted fastening belt deviation, start to install sealing cover, head cover, fastening bolts, grinding and brushing oil.
7. After the installation of accessories is completed, the corrugated sidewall belt conveyor will be re-checked, and bolts, welds and omissions will be dealt with. Finally, the empty load monomer will be tested, and finally it will be handed over to the customer and the customer will be informed of the matters needing attention for future maintenance.