Corrugated sidewall belt Conveyor is a kind of belt conveyer with large conveying Angle.Mainly aimed at the limited application space, transportation Angle is too large and other solutions.After accurate design and construction, the Corrugated sidewall belt Conveyor produced by EXCT can effectively guarantee the quality of our products. Our Corrugated sidewall belt Conveyor is mainly widely used in coal, chemical industry, aggregate, grain, metallurgy and other industries.
Corrugated sidewall belt conveyor is made up of head and tail roller, idler, brake roller, belt pulley and so on. Corrugated sidewall belt Conveyor is applicable to materials with unit mass of 500 ~ 2500kg/m3 and maximum bulk degree of about 100 ~ 250mm.It has the characteristics of simple structure, convenient maintenance, small space occupation and saving investment (it can replace the joint arrangement form of conveyor and bucket lift machine and directly choose this model), easy arrangement and so on. Therefore, it is widely used in coal, electric power, metallurgy, chemical industry, food and other industries
Corrugated sidewall belt correspondingly is constructed by sticking freely telescopic vertical "skirt edge" of rubber waveforms on both sides of flat rubber transport belt, and the diaphragm board with certain strength and elasticity between the skirt edge to form the box-shaped hopper, so that materials can be conveyed continuously in the hopper.Corrugated sidewall belt Conveior can be widely used in coal, grain, building materials, chemical industry, hydropower and metallurgy, etc. It can transport various bulk materials with bulk density of 0.5-2.5t/m3 in the range of -19℃ ~ +40℃ in the ambient temperature.For conveying materials with special requirements, such as high temperature, materials with acid, alkaline, oil substances or organic solvents and other components, special edge conveyor belt is needed.
Use of Corrrugated Sidewall Belt Conveyor
1. Edge belt conveyor is a kind of general purpose continuous conveying equipment for bulk materials. It adopts a conveyor belt with wavy edges and diaphragms.Therefore, it is especially suitable for large dip Angle conveying.
2. This machine can be used for coal, chemical industry, building materials, metallurgy, power, light industry, food, port, ship and other industries, in the working environment humidity of -15℃ -- +40℃ range of bulk density of 0.5-2.5t/m3 of bulk materials.
3. For conveying materials with special requirements, such as: high temperature, materials with acid, alkali, oil substances or organic solvents and other ingredients, need to use a special conveyor belt.
4. The transmission inclination of the flange belt conveyor is within the range of 0°-90°.
Characteristics of Corrugated sidewall belt Conveyor
1. Simple structure, smooth operation, low noise, reliable operation and low energy consumption.
2. Convenient connection.The horizontal conveying section of any length can be set in the nose and tail of the machine for easy connection with other equipment
3. Large throughput.Because the conveyor belt has a corrugated edge, its loading end face increases, at the same Angle, than the general belt conveyor 4.The conveyor capacity of the machine is large
5. The conveyor belt with corrugated edge and diaphragm is adopted, and its allowable transmission Angle can reach up to 90°, which saves the area of occupation, investment and civil construction costs.
Corrugated sidewall belt correspondingly
1, the whole machine layout form of large inclination corrugated sidewall belt conveyor mainly has the following layout forms, the third of which is the most commonly used (the whole machine layout legend see below) :
2. Main components
(1) Conveyor belt corrugated flapping tape is composed of three parts: with ordinary conveyor belt as the base band, on both sides of the belt to increase the waveform flapping;The diaphragm is arranged transversely between the two wavy edges.The diaphragm is mainly arranged in three forms: T, C and TC. The spacing is determined according to the requirements of conveying capacity, conveying inclination Angle and material lumpiness.
The driving device of this series of conveyor is divided into two forms: open type and closed type.Open drive device for motor + reducer drive form, it has a variety of combinations, can be selected according to user needs.Closed drive device is to point to use electric drum as drive drum, take up space is small, easy to decorate, should choose first. (3) The reversing device is used for changing the Angle of the conveyor belt.Generally in the horizontal - inclined - horizontal layout form up and down each set.Due to the transverse rigidity of domestic conveyor belt is poor, in order not to increase the cost, the device is equipped with a large and small pressure wheel, small wheel pressure wave edge, large belt wheel pressure edge, Angle change effect is good, the maximum Angle change up to 90°, and the transition size is small, compact structure.
(4) The spacing of the roller on the pidler, the lower pidler (return roller) can be arranged according to the bandwidth, the high flange, the size of the conveying Angle, the packing density of the conveying material and other factors, according to 800 ~ 1500mm.Among them, the distance between the receiving end is generally 200 ~ 400mm, and a group of rollers can also be used in the arc to change direction or as the upper roller.
Cleaner and flapping device Cleaner is installed in the rear of the front of the drum, used to clear the conveyor belt non-working surface materials.The flapping device is used to shake the tape so that the material falls completely into the funnel.
Transmission drum is divided into two kinds: steel smooth drum and covering rubber surface drum.The closed drive device uses electric drum as the driving drum;The driving drum of the open drive device generally adopts the welded steel plate structure.
When the conveyor inclination is large, in order to prevent the sudden stop of the full load and the phenomenon of the conveyor belt slip back should be installed the reverse device.When a closed drive device is used, the stopper is arranged on both ends of the shaft in the electric drum.When the open drive device is used, the reverse device is located on the high-speed shaft in the reducer.
This series of conveyor is equipped with screw tensioning, car tensioning and vertical tensioning three forms, the size of the tensioning stroke and tensioning position according to the required tension and choice.
Phase, frame, cover, guide trough, etc. This series of conveyor frame is divided into head frame, tail frame, middle frame, middle leg, change to pressure wheel support and other parts.The middle leg and the middle frame, the middle frame and the bracket, the middle frame, the supporting leg, the bracket and the embedded steel plate are overlapped on site.There are two kinds of guide groove: open and closed.Rack size can be randomly designed according to user needs.
We will, electrical and safety protection devices
① The main circuit of the protection of electrical equipment is equipped with voltage and current meter indicator, and there are short circuit, open circuit, overload, lack of phase, grounding and other items of protection and acousto-optic alarm indication.
The safety protection and detection device should be selected according to the requirements of the belt conveyor conveying process and the working conditions of the system or single machine.
Common protection and detection devices are as follows:
1) Detecting device for conveyor belt deviation;
2) Two-way pull rope switch for emergency stop along the line;
3) skid detection device;
4) anti-chute clogging device;
5) Longitudinal tear signal alarm device;
6) Tightening signal alarm device;
7) Brake signal alarm device;
8) Temperature measurement signal alarm device, etc