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Time:Jul 12th, 2023
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Mineral Sizers Roll Tooth Profile And Roll Tooth Configuration Optimization

In mining sizer is one of the most important components, especially in the mineral processing link crusher production costs will account for nearly 40% of the total cost of mineral processing, so in the design and manufacture of the crusher should actively do a good performance analysis of the crusher, through the mechanical optimization of the crusher in order to effectively improve the productivity of the crusher. mineral sizers is a relatively new type of crushing equipment. Compared with traditional crushing machines, mineral Sizers has a simple structure and less over-crushing phenomenon. It can play a good role in the coarse powder of limestone, coal, etc. On the basis of analyzing the structural characteristics of mineral sizers, this paper will analyze and explain how to optimize the structure of roll tooth profile and roll tooth spacing in mineral sizers.
mineral sizers
1.Mineral sizers is a new type of crushing equipment, which has obvious advantages over the traditional jaw crusher and hammer crusher. Because of its structural defects, the crusher has a high probability of blockage in the working process and is easy to cause the broken minerals to be crushed. Compared with the mineral sizers, the hammer crusher has a lower crushing efficiency, while the impact crusher has a complex structure and higher cost despite its higher production efficiency. mineral sizers are mainly used in the crushing of coal mines, limestone and other minerals, and have a wide range of application prospects in domestic mines. In the new era, we should actively do a good job in the design and optimization of equipment to meet the growing needs of domestic use. mineral sizers are widely used in coal preparation plants, which can achieve better crushing effect. At work, the crushing of coal and other materials is achieved by cutting and squeezing the crushing teeth on the two pairs of rollers, which improves the crushing efficiency and avoids the occurrence of over-crushing defects. The core of the mechanical structure of the equipment is: two rolls. One roller is supported by a fixed bearing and rotated by an electric motor, while the other stick is supported by another fixed bearing. In the process of operation, the pair of rollers complete the shear crushing of the ore by cutting the material.


2.Mineral sizers are mainly composed of motor, reducer, main engine and so on. The motor adopts three-phase high-torque motor, which can provide sufficient power for the equipment. The transmission part of mineral sizers is driven by a direct gearbox, which can effectively reduce the impact of the crushing roller on the motor and improve the stability of the motor. The reducer in the crusher is used to reduce the transmission speed of the main machine, the equipment mostly uses the slow gear roller operation mode, the main crushing part is a box structure, the frame part is welded by steel plate, the frame is composed of the bottom plate, the side plate and the upper cover and other parts, and the double gear roller in the mineral sizers is installed on the fixed bearing of the equipment frame part. Bearings are fixed directly to the frame through the bearing housing.
In order to improve the synchronization between the two teeth rollers, it is necessary to use the same parameters between the two teeth rollers. The main crushing part of the equipment adopts two parallel tooth rollers, the crushing teeth are connected with the mandrel through the key, and the spiral arrangement of the crushing teeth on the mandrel is adjusted by changing the Angle of the keyway on the crushing teeth. mineral sizers is equipped with an auxiliary device in the main engine. The crushing anvil is installed between the two toothed rollers at the lower part of the mineral sizers box. The crushing anvil is combined with the two toothed rollers to form a three-stage crushing of the material to obtain the required crushing degree and granularity. The gap between the tooth plate and the crushing anvil in mineral sizers forms a dynamic screening of materials. Materials that enter the crushing chamber and reach the required particle size can be quickly discharged through the middle gap, while large materials that fail to reach the required particle size will continue to be crushed by the tooth roller. The material is broken by the continuous action of shear and impact force during the crushing process. This structure used by mineral sizers will help improve the crushing efficiency of the equipment.
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