Ultrasonic vibratory separator is a device that converts the frequency of 50HZ or 60HZ to 38K HZ high-frequency electric energy using ultrasonic meter. Thus, the purpose of high screening efficiency and automatic screening is achieved, making it possible to separate superfine powder. On the basis of the traditional vibratory separator, low amplitude and high frequency ultrasonic vibration waves (mechanical waves) are introduced into the system to improve the screening performance of ultra-fine separation. It is especially suitable for users with high added value and fine separation. Ultrasonic rotating vibratory separator can reduce the number and time of screen cleaning, avoid bouncing ball and other auxiliary objects to the material pollution, effectively ensure the screen size to ensure the screening accuracy, effective decomposition of viscous substances, so as to reduce the screen, reduce the screening times, save time, improve the screening efficiency. With the purchase of ultrasonic vibratory separator more and more users, so that their own more advantages; After a period of time after the purchase, there will often be some problems, always entangled with the user. So, what are the common problems and how to solve them? The following vibratory separator series in this summary of the following 7 common failures and solutions:
1, ultrasonic vibratory separator quality is not good. The problem is caused by improper operation of the operator, in addition to the mesh plugging, screening materials in the fine addition of water, so that the screening layer too thick; Uneven feeding will also affect the screening quality.
Solution: Improper operation requires operators to master certain operation methods to improve the screening quality.
2.Ultrasonic transducer overheat :
Because the two sides of the screen are not close enough, the screen is blocked and the quality of the screen is affected. If the shaft vibrates eccentrically, it may also be because the belt is too loose, and a period of reverse rotation is used to improve the screening quality. The reason why ultrasonic sensors overheat is that the temperature probe will not overheat after being used for a period of time. At this point, it is necessary to stop immediately to check whether the base part of the ultrasonic transducer and the sieve is loose, and whether there is any residual material in the temperature probe part of the transducer;
Solution: Shut down for maintenance and testing, replace a new transducer or clean residual material from the temperature probe. 3.Noise is too large. Ultrasonic vibratory separator in the screen noise is too large, the general reasons by: bearing damage, bolts loose, beam fracture and spring damage. Solution: In addition to the bolts can be tightened, the other three cases need to replace new parts.
4. The ultrasonic power supply is not working. Solution: In this case, the operator needs to check that the connection cable is connected and the ultrasonic power is turned on. Through the above introduction of common faults and treatment methods of ultrasonic vibratory separator, I believe I have a new understanding in my mind. When there is a fault problem, timely troubleshooting, find out the cause of the fault, and to solve; IN addition to understanding what common faults are, regular maintenance is required to extend their service life.
Our company EXCT production of ultrasonic vibratory separator built-in ultrasonic vibratory separator is the use of new intelligent JCC-2 ultrasonic power to transform 220V power through the transducer into 38K acoustic vibration power, transferred to the adhesive grid frame to achieve high-frequency mesh cleaning; Ultrasonic vibratory separator is the most commonly used high precision separation equipment in the powder screening industry. Our rotating vibratory separator can be used in medicine. Food, metal powder, abrasive, chemical, fiber materials and other industries. For more information, please visit our website at www.exctmach.com