The apron feeder is a reliable feeding method for when the material to be conveyed is lumpy, abrasive, heavy, high temperature. it is a feeding solution more robust than a traditional belt feeder is required.
Apron feeders are designed to feed material at a desired handling capacity to downstream equipment. The conveyed material is on many overlapping pans attached to multiple strands of a heavy tractor crawler-type chain.
Address: Middle of Xinchang North Line, Xinxiang City, Henan Province, China
Why Choose EXCT Apron Feeders
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heavy duty apron feeder
Experienced engineers team provides scientific and reasonable
technical solutions of apron feeder for each end user.
Excellent tooling, skilled technical workers, 30+years
of production experience to ensure the quality of
apron feeder reliability.
+200 successful cases of apron feeder in 40 countries and
regions around the world.
Fast after-sale service, sufficient spare parts reserve
to ensure the longcycle stable operation of apron feeder.
Main applications for Apron Feeders
Crusher feeding
One machine covers full range of materials (cement, iron ore, sand, coal, limestone, fertilizers and so on.)
Unloading of material of any size range,size up to 1,500 mm
Suitable for a wide variety of abrasive materials
Each unit is tailor-made to suit crusher.
Wagon unloading
Receive mine material directly from dump trucks
Unloading of multiple trucks at once
Suitable for unloading in combination with other transportation equipment
High impact load resistance.
Hopper discharge
Pan of width up to 3,000 mm suitable for large block materials
Vertical or even negative angle walls for extremely sticky materials
Reasonable pan shape design for better cleaning
Stockpile discharge
Several short apron feeders in series
Unlimited on the height of material stockpile
Heavy duty design ensures Reliable material Extraction
features
1. Standard heavy-duty ribbed pans prevent excessive deflection under high-impact loading & severely abrasive working conditions.
2. Cast segmental track chain bolted to heavy steel hubs
keyed to oversized front drive shaft.
3. Standard crawler-type undercarriageparts have a long
service life.
4. Rugged steel support frame with impact rails to limit pans deflection, thus eliminating permanent bending of the pans
5. The heavy-duty design delivers high availability, ease of operation, low maintenance and operational costs and greater profits.
main component & FEATURES
Pans According to different working conditions, we will choose the most suitable design to meet your requirements. For example, we use manganese pans to replace cast steel pans, with a longitudinal center rib, avoiding excessive deflections under high-impact loading and severely abrasive working conditons.
Sprocket Sprocket design features three cast manganese alloy steel segments that allow replacement of one segment at a time, without needing to dismantle the feeder or remove the chain, pans, skirts and material on the feeder.
Rather than taking multiple shifts to change out the drive sprockets, the upgraded design allows a changeout in just hours. In addition, a half-tooth design with an odd number of teeth is used to allow contact with the chain during every second turning, which doubles the life of the sprockets.
Chains The track chain is used in our apron feeder, because the pin and bush are made of heat-treated alloy steel. To withstand greater weight, the chain link is made by drop forging, which can effectively prevent the external sands entering, thus, prolong the chain life.
Rollers Single flange tractor type rollers are mounted on support members in groups of 2 to 4 units to make disassembly and replacement easier.
SUCCESS PROJECT IN VARIOUS INDUSTRIES
Project Name: Fushun Mining Group Co.,Ltd2,000T/H Open Pit Coal Crusher Project
Equipment Model: BL2000-38m
Pan Width: 2,000mm
C-C Distance: 38,000mm
Angle of Installation: 0°
Handling Material: Oil Shale
Handling Capacity: 2,000t/h
Customer Name: Fushun Mining Group Co.,Ltd.
Project Name: Limestone crushing & screening system for Qinghai Construction Co.,Ltd.
Equipment Model: BL1800-6.0
Pan Width: 1,800mm
C-C Distance: 6,000mm
Angle of Installation: 12°
Handling Material: Limestone
Handling Capacity: 1,200t/h
Customer Name: Qinghai Construction Co.,Ltd.
Project Name: Coal crushing & screening & conveying project for Xinjiang Zhongtai Chemical Co., Ltd
Equipment Model: BL2400-9.0
Pan Width: 2,400mm
C-C Distance: 9,000mm
Angle of Installation: 10°
Handling Material: Coal Gangue
Handling Capacity: 2,500t/h
Customer Name: Xinjiang Zhongtai Chemical Co., Ltd
Selection instructions
1.Which material to be handling:______
2.Handling capacity: ______t/h
3.Material density: ______t/m³
4.Center distance between the head sprocket and tail sprocket :______m
5.Is the layout of the apron feeder inclined or horizontal ? If it is inclined,what is the inclined degree______°
6.Max. granule size of the feeding material: ______mm
7.Max. Granule’s percentage in whole material:______ %
8.What equipment is used to feed the material into the apron feeder:______
9.What equipment is used to discharge the material from the apron feeder:______
10.Working power supply: ______V ______HZ
11.Required quantity: ______
12. Under normal circumstances, the upstream equipment of the apron feeder is the hopper. In order to facilitate our engineers to calculate the power of the apron feeder, can you provide the preliminary design scheme or hand-drawn drawings of the hopper?
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