BELT TYPE BUCKET ELEVATOR
With traction belt as traction components, Bucket elevator continuously upward convey materials ,through the hopper fixed on the belt which adopted fabric or wire rope core rubber belt. When transporting materials, a closed structure is adopted, so that no dust will be generated. As a result that it can be lifted to a high height, especially suitable for continuous vertical transportation of granular, powdery, and small abrasive materials.
Basic technical details
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Structural Feature: Adopt polyester conveyor belt as traction component
Loading Type: Scoop type
Discharging Type: Centrifugal type
Bucket Width: 160/200/250/315/400/500/630/800/1000/1250/1600mm
Max Capacity: 1,541 m³/h
Max Lifting Height: Up to 80 m
Bucket Speed: Up to 1.86 m/s
Drive Device type: Gear-motor unit / Motor + Fluid coupling + Gear-box
Take-up type: Gravity + Spring unit
Protection Device: Speed switch / Temperature sensors / Blockage sensor
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Features & Advantage
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Sectional friction linings of the drive pulley may be effortlessly exchanged without dismounting the belt.
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The wing pulley was mounted within the tail section to forestall the materials from scattering on the pulley to reduce the friction between belt and pulley.
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Traction components adopt a specialized rubber belt of the bucket elevator, which is of high tensile strength,good flexibility, and long service life.
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A gravity tension device is adopted in the tail part of the bucket elevator to realize the automatic tension of the belt. As long as the adjustment is in place,the constant tension can be maintained to effectively avoid the belt slipping.
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Both ends of the belt are clamped into the aluminum cast composite box (clamp connection), thus securing the belt connection.
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The buckets are mounted on the belt with a specially designed flat head screw,and rubber strips are put in between the buckets and also the belt.
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CHAIN TYPE BUCKET ELEVATOR
Chain bucket elevator adopts high strength chain as traction components. The Chain bucket elevator is fixed on the high-strength chain, using gravity unloading mode for the continuous lifting of materials, very suitable for large capacity lifting scenes, which is a perfect solution for powder, granular, block, and high-temperature material vertical transportation.
Basic technical details
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Structural Feature: Adopt plate chain as traction component
Loading Type: Directly flow type
Discharging Type: gravity type
Bucket Width: 250/300/400/500/600/800/1000mm
Max Capacity: 941 m³/h
Max Lifting Height: Up to 45 m
Bucket Speed: 0.5m/s
Drive Device type: Gear-motor unit / Motor+Fluid coupling+Gear-box
Take-up type: Gravity + Spring unit
Protection Device: Speed switch / Temperature sensors / Blockage sensor
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Features & Advantage
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The head sprocket consists of a hub and a split ring gear.When the sprocket wears out, the gear ring may be easily replaced when the maintenance budget is saved.
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Tail sprocket with light teeth, effectively prevent head and tail out of sync caused by skipping teeth and wear.
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Traction components adopt steel wear - resistant sleeve roller chain, which might effectively cut back the wear and tear of traction parts.
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The guide rails are put in within the housing to stop the chain from swinging throughout operation.
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The automatic tension of the chain is complete by employing a gravity type take-up device at the tail section. Once the adjustment is in place,the constant tension will be maintained, effectively avoid the chain from falling off.
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Because the entire housing protection is good, therefore no material and mud leakage, environmental pollution free.
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MAIN APPLICATION INDUSTRY
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| Clinker |
Grain |
Aggregates |
Sugar |
Animal Feeds |
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| Salt |
Coal |
Fertilizers |
Flyash |
Fracsand |
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| Mineral |
Potash |
Limestone |
Calcined Coke |
Woodchip |
SUCCESS PROJECT IN VARIOUS INDUSTRIES
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Equipment model: TDG1000-42.50 Handling material: cement clinker
Handling capacity: 650t/h Bucket width: 1000mm
C-C distance: 42.50m Bucket speed: 1.86m/s
End user name: Xuzhou (CUCC) Cement Co.,Ltd
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Equipment model: TDG630-27.80 Handling material: grain
Handling capacity:300t/h Bucket width: 630mm
C-C distance: 27.80m Bucket speed: 1.65m/s
End user name: China Grain Reserves Management Group
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Equipment model: TDG500-26.50 Handling material: Fertilizer
Handling capacity: 150t/h Bucket width: 500mm
C-C distance: 26.50m Bucket speed: 1.68m/s
End user name: Yunnan Yuntianhua Co., Ltd
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Equipment model: NE200-18.60 Handling material: coal ash powder
Handling capacity: 180t/h Bucket width: 600mm
C-C distance: 18.60m Bucket speed: 0.5m/s
End user name: CHNG Qingdao Power Generation Co.,Ltd
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| Belt Type Bucket Elevator |
| Model |
TDG250 |
TDG315 |
TDG400 |
TDG500 |
TDG630 |
TDG800 |
TDG
1000 |
TDG
1250 |
TDG
1600 |
Capacity
(m3/h) |
72 |
101 |
158 |
220 |
348 |
492 |
788 |
1220 |
1541 |
| Bucket |
Volume
(L) |
6.5 |
10 |
16 |
25 |
40 |
64 |
102 |
161 |
255 |
Pitch
(mm) |
325 |
360 |
420 |
460 |
520 |
580 |
650 |
720 |
820 |
Belt & bucket
weight(kg/m) |
33 |
33.2 |
42.2 |
62.3 |
78.53 |
106 |
145 |
155.5 |
223 |
| Speed (m/s) |
1.34 |
1.34 |
1.5 |
1.5 |
1.68 |
1.65 |
1.86 |
1.86 |
1.836 |
Max lift height
(m) |
80 |
80 |
80 |
80 |
80 |
80 |
80 |
80 |
80 |
| Chain Type Bucket Elevator |
| Model |
Capacity/
(m3/s) |
Speed/
(m/s) |
Spindle Speed/ (r/min) |
Bucket |
Operation Part
Quality (kg/m) |
| Volume/L |
Width/mm |
Pitch/mm |
| NE15 |
15 |
0.5 |
15.54 |
2.5 |
250 |
203 |
27.5 |
| NE30 |
32 |
16.45 |
7.8 |
300 |
305 |
35 |
| NE50 |
60 |
16.45 |
15.7 |
30 |
305 |
64 |
| NE100 |
110 |
14.13 |
35 |
400 |
400 |
89 |
| NE150 |
170 |
14.13 |
52.2 |
600 |
400 |
112.3 |
| NE200 |
210 |
10.9 |
84.6 |
600 |
500 |
134 |
| NE300 |
320 |
10.9 |
127.5 |
600 |
500 |
188 |
| NE400 |
380 |
8.3 |
182.5 |
700 |
600 |
205 |
| NE500 |
470 |
7.1 |
260.9 |
700 |
700 |
223 |
| NE600 |
600 |
7.1 |
330.2 |
700 |
700 |
274 |
| NE800 |
800 |
6.2 |
501.8 |
800 |
800 |
313
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